ProMOS™
MES Software — Industrial Production Control & OEE
The ProMOS™ MES module records production shift by shift in the plants of world leaders — OEE, stops, losses and real-time panels. Gains of up to +14 p.p. of OEE documented in real plants.
Inside the module
See the module from the inside
From management views to operator entries — browse the main screens.
Try it
Imagine your production seen like this
This simulator shows how your plant's data would look in ProMOS™ BI, in real time. Play with the year, machine and shift filters — the indicators recalculate instantly.
Proven ROI
Measured results — and what they mean in cost
OEE gains recorded month by month in plants running ProMOS™ — real production data, not estimates:
What +10 p.p. of reliability do to one line
Model with conservative assumptions, calibrated by the real gains from our cases (OEE from 55% to 65%)
Example based on assumptions from a reference industrial operation. The calculation is done line by line for each project.
Integrations
Connected to what your plant already uses
ProMOS™ exchanges data with ERPs, SCADA systems and equipment — from product master data to automatic stop capture.
PLCs, sensors, scales and SCADA — or H2W apps — capture data straight from the equipment.
ProMOS™ can receive data already registered in your ERP, avoiding rework.
Data arrives in many different ways — ProMOS™ adapts to your software's interface and your company's rules.
With the data received, business rules define how it is validated and linked to production records, following your company's rules and calculations.
ProMOS™ shows data and reports in real time, operators follow production online, and validated data can return to the ERP, avoiding rework.
The golden rule: wherever ProMOS™ receives or sends data, your company's rules are enforced — information is validated in real time and only the data that truly matters to the business is used.
Integrated platform
The MES doesn't work alone
Each module works on its own and is optional — but together the gains multiply: a stop recorded in production becomes investigation, action and routine in the other modules. Watch the connections light up on the map.
MES
Why ProMOS™ is different
A platform that evolves with your operation
ProMOS™ adapts to the way your plant works, keeps pace with changes in the operation and connects different processes to turn information into continuous improvement.
Flexibility
Systems follow the H2W standard, but can be fully customized for your operation. ProMOS™ is not a platform of closed, off-the-shelf products.
Continuous Evolution
ProMOS™ keeps pace with the changes that arise in the operation, business rules, legislation, management and audits — and evolves with them.
Interconnected Processes
ProMOS™ links the operation's processes together, making data entry easier and generating complete information.
Continuous Improvement
The indicator is just the start of the analysis. ProMOS™ connects the information to understand what influences the result:
From operation to results.
Features
What the module delivers
The main features, for those who want to check item by item — and there's always more than fits here:
Main module features
Guided deployment
The module arrives ready to use, in the standard ProMOS™ version, configured to your plant’s production structure and management criteria.
- Initial setup of machines, lines, products, rates, stop reasons, loss types and other calculation parameters, together with the plant team.
- Team support at the start of module use.
Production masters and parameters
Calculation parameters are managed by the plant team itself — operational changes go into the system without depending on H2W.
- Machines and production lines, with monthly OEE targets for each.
- Products and rates per machine — changes apply to new entries, preserving history.
- Operational and non-operational stop reasons by classification, subdivision (technical, technological and organizational) and 6M subclassification; loss types with unit of measure.
- Records locked before the closing date: no additions, changes or deletions in closed periods.
Production orders and reporting
ProMOS™ centralizes reporting, validates entries and calculates indicators on the spot.
- Opening and tracking production orders by line.
- Reporting by operator and shift — one order can span several shifts and operators.
- Entry validations: no overlap on the same machine, no conflict with non-operational periods, no entry without rate, operator, shift or crew.
- Recording and classifying stops and losses; pallets and output volume.
- Scheduled non-operational periods that don’t count as availability loss.
- Traceability by operator, shift, leader, product, order, line, cell, department, plant and period.
Production panel and home page
Line status, automatically updated, visible to the whole plant.
- Per-machine panel for shop-floor TVs: order, product, shift and operator; OEE vs. target; availability, performance and quality; volume, tonnage and rejects; planned and unplanned stop hours; day timeline; last 7 days OEE and TOP 5 unplanned stops.
- Home page with key indicators and charts, configurable by the administrator, filtered by period, cell, machine and shift.
ProMOS BI — Production, Stops and Tonnage
Native analysis of production data in the format of modern BI tools, with no additional Microsoft Power BI license — by period, shift, crew, machine, cell, product and operator.
- General BI: OEE broken down by plant structure, stop Pareto and the OEE impact of each stop.
- Production BI: OEE and components, speed and quality losses, calendar, operating, productive and net times, uptime, MTBF, MTTR and daily trend.
- Stops BI: 80/20 rule, longest-stop ranking, daily-meeting view, occurrences, total and average time, duration distribution and analyses by classification, reason, machine and shift.
- Tonnage BI: tonnage, productivity (t/h), volume and average weight by cell, machine, product, shift and operator, with daily trend and product Pareto.
ProMOS BI analyzes data recorded in ProMOS™, including data received through interfaces. Analyses combining ProMOS™ data with other sources are done in Microsoft Power BI.
Production reports
For daily follow-up, historical analysis and investigation of the main losses.
- Efficiency, production, orders (including open ones), tonnage, losses, stops and occurrence details.
- MTBF and MTTR per machine.
- Timeline history of each machine: the line’s 24 hours with productive periods, stops and events.
- Change tracking on orders, entries, stops and masters, with user and date.
- View of the OEE formulas and criteria, with printing; Excel export.
Interfaces and automatic data capture
MES exchanges data with ERPs, SCADA, PLCs and other sources, adapting to your architecture and business rules.
- ERP Interface – Master Data: lines and equipment, products, product x machine, rates and stop reasons — no duplicate master maintenance.
- Transaction Interface: receives scheduled orders and pallets; returns order results to the ERP, with stops and non-operational periods per machine.
- PLC Interface: quantities and stops captured from PLCs, sensors or SCADA, processed by the operation’s rules.
All interfaces validate incoming data: inconsistent records are rejected with the reason identified. A report tracks everything received and sent. Without an interface, operators record everything on the module screens.
Access profiles
Individual access per user, with functions separated by profile.
- Administrator: full administration, including masters, parameters and pallet recording.
- Production Operator: reporting, production orders and non-operational stops, with no access to masters.
- User: access to the indicators and reports allowed by their profile.
Ready to deploy. Built to adapt to your operation.
Proven industrial software, used in large-scale operations — that doesn’t force your plant to adapt to the system’s limits.
Ready and proven
ProMOS™ already runs in plants of global manufacturers. You start with a complete system, proven in day-to-day industrial operations.
Built around your operation
Rules, fields, calculations, reports and screens are adjusted to your process — you don’t change how you work to fit the system.
Not a closed product
If a detail didn’t come up in the initial analysis, it can be added later, without switching systems. Each customer has its own environment and database, which allows tailored adjustments.
Connected processes
Modules share information: a stop becomes a work order, a NOK becomes an action plan, an expired training shows up in production.
| Off-the-shelf software | Custom development | ProMOS™ | |
|---|---|---|---|
| Starting point | Ready-made product | A project to build | Ready-made product |
| Fit to your operation | Limited — the process follows the system | Full, with heavy specification effort | Configured to your operation |
| Evolution | Depends on the vendor’s roadmap | Depends on a new project | Continuous, as your needs change |
| Proven base | Yes | Built from scratch | Yes, in large manufacturers |
Testimonials
What our clients say
"H2W SYSTEMS™ has an excellent set of web-based solutions for Industrial Management. The cost-benefit ratio and ease of customization are great differentials.
I have known H2W™ for a decade, since they began customizing and simplifying the information management systems for giant P&G. Since then, many other large companies have joined their portfolio, and they continue to be a reference in the industry."
"H2W's™ custom-built systems have been driving unprecedented productivity growth across the departments in my company, and the cost-benefit is spectacular.
In fact, it is possible to use 100% of what is contracted, versus the closed systems sold in the market where only a small part is ever used."
"A responsible, young, dynamic international company with deep knowledge of its clients and, above all, with cutting-edge technologies and tailor-made developments that meet the required needs."
★★★★★
"A tool that handles complex operations in a practical, easy-to-understand way. Extremely functional — it has direct integration with applications like SAP."
★★★★
"I use this tool every day. Factory efficiency, number of tags opened and resolved — factors that contribute to our commitment to excellence in the market."
★★★★
"I use the software for training management — it helps me a lot in my daily work. It's practical, intuitive, and has excellent technical support."
★★★★
"A very reliable platform. Data is stored safely and nothing gets lost in the system. Easy to use, with comprehensive and simple reporting visibility."
★★★★★
"Practical to verify the required trainings for each employee and their status. I don't miss any feature in the software."
★★★★★
"Every time I needed help — regardless of the hour — they were ready to provide user support. The weighing label system is simple and fast."
Specialized Consulting
Beyond the software: consulting on production indicators
We help structure OEE, PR, reliability or any indicator your operation requires — with a methodology born from 20 years of practice in the world's best factories.
- Diagnosis of your current indicators and the data sources behind them
- Standardized calculation: OEE, PR, MTBF/MTTR and indicators specific to your process
- Team training and a management routine to sustain the gains over time
ProMOS™
Explore the other modules
Ready to improve your OEE?
Talk to our team and discover how ProMOS™ can transform your production management.
